Part analysis of automatic industrial washing and stripping machine
Compared with the double-cylinder industrial washing machine and the horizontal industrial washing machine, the more prominent advantage of the fully automatic industrial washing and extracting machine is that its functions are relatively comprehensive. It integrates washing and extracting. The conversion between washing and extracting only needs to set the program, and there is no need for human participation in the middle. Some fully automatic washing and extracting machines even have drying drums, stepless speed regulation, and automatic water temperature control systems, etc. It is convenient and fast, and its convenience is far higher than that of the horizontal washing machine. Although the horizontal washing machine has a single function, it is simple to maintain and has a low maintenance cost, which has been loved by a large number of customers. And the fully automatic washing machine has relatively more diverse functions, and the corresponding maintenance rate may also be relatively high, but it has complete functions and a relatively high market share.
Next, let's take a look at which parts of the fully automatic washing and extracting machine are prone to damage.
Computer control panel
This part is relatively prone to problems, mainly due to improper operation by personnel, non-standard use, and the quality of the computer board used by the manufacturer itself.
Sealing ring
The sealing rings are mainly concentrated in the seal at the bearing and the sealing strip at the all-steel gate. The sealing strip is made of silicone material and is a consumable. Generally, it needs to be replaced once every 2 years or so.
V-belt
The V-belt of the washing machine is connected to the variable frequency motor. Due to long-term full-load work, it will lead to relatively serious wear.
Bearing
The main shaft generally does not break, but there will be abnormal noises. If the damage is not serious, you can add grease. If the abnormal noise is too loud, you need to replace the bearing.
Computer chip
This part may be burned due to problems such as the voltage of the user.
Water pipe
Since the steam pipe has been in contact with water containing chemical substances for a long time, generally speaking, the water pipe and the steam hose will be damaged, and after a long time, there will be water leakage, and it should be replaced in time. Therefore, when choosing to buy washing equipment, it is necessary to choose a good brand. It is necessary to comprehensively consider from many aspects such as the brand, price, performance characteristics, and customer evaluation of the industrial washing machine. You cannot only look at the machine price. If the price is too low, there must be great defects. Shanghai Yasen Washing Equipment Co., Ltd. has been engaged in the production and sales of washing equipment for more than 30 years and is a truly reliable industrial washing machine sales manufacturer. You are welcome to call for business negotiation, and we will serve you wholeheartedly.
Shanghai Yasen wash equipment Introduction to washing equipment
The more commonly used commercial washing machines are conveyor belt washing equipment and door type washing equipment. And most of their cleaning methods adopt the spray type.
The development of science and technology and the intensification of the energy crisis have prompted the main development direction of commercial washing machines represented by the elution machine in China to be:
(1) Energy saving and water saving. While the capacity and size of washing equipment continue to increase, energy consumption and water consumption will continue to decrease;
(2) Reducing noise and simplifying the design. The noise pollution of high-power electrical appliances is a stumbling block that restricts the development of washing machines. Therefore, seeking effective and reliable noise reduction methods is also a major direction of the development of washing machines;
(3) Cost reduction. The localization of product parts is also an important development direction;
(4) Intelligent control. Intelligent does not require people to do any manual operation in the washing process, just "start", and the equipment enters the fully automatic working state. During the washing process, the equipment automatically controls functions such as water inlet, detergent addition, heating, cleaning, drainage, timing and fault alarm.
At present, as people's living standards improve and the continuous improvement of requirements for the service industry, users have strong demand for commercial washing machines, and the commercial washing machine industry will usher in a good opportunity for vigorous development.
Industrial washing machines have no radiation
Many customers may not know, or have not paid attention to, some careful customers will ask, industrial washing machine is also an electrical appliance, but also will produce electromagnetic field, industrial washing machine has no radiation? The answer is yes, because industrial washing machines are also powered by current conversion, so as long as the magnetic field is generated in this process, there will certainly be radiation, but you can rest assured that any of our products from development to the final entry into thousands of households, the middle must have done a lot of safety testing, and the indicators meet the national limit standards before they are officially generated and used. And industrial washing machines and most electrical appliances, such as computers and other radiation is not the same, industrial washing machines because of consideration of waterproof and other reasons, there is a coating or waterproof insulation layer outside, this layer of material is also containing materials that block radiation function. Therefore, the corresponding impact on the human body and the outside world is much less safe, and we do not have to worry about it. However, please look for regular brands and big brands with a certain reputation.
The development trend of laundry room in recent years
In recent years, the following are some development trends of the laundry room:
Increased Automation: There is a growing trend towards more automated processes, such as automated washing, drying, folding, and sorting systems, reducing labor intensity and improving efficiency.
Energy Efficiency and Sustainability: Greater emphasis on energy-saving equipment and sustainable practices to reduce energy consumption and environmental impact, including the use of efficient motors, water recycling, and eco-friendly detergents.
Smart Technology Integration: Integration with smart technologies like IoT (Internet of Things) for remote monitoring, control, and optimization of equipment operation, as well as better management and scheduling.
Customization and Specialization: Catering to specific needs of different customers, such as providing specialized laundry services for certain industries or fabric types.
Enhanced Hygiene and Sanitization: With a greater focus on cleanliness and hygiene, advanced sanitization methods and technologies are being incorporated to ensure thorough cleaning and disinfection.
Space Optimization: Efficient use of space to accommodate more equipment and functions within a limited area.
Service Expansion: Expanding services beyond traditional laundry to include fabric care, restoration, and other value-added services.
Treatment of yellowed sheets by washing equipment
For many white sheets, especially in hotels, hospitals and hotels, there will always be yellow after cleaning. There are many possible causes for this. For the user of the washing equipment, if you can not know the cause of these reasons, you will not know how to deal with it. In the face of such a situation, if nothing is done, even if the industrial washing machine with good performance can not achieve the effect of lifting the yellowing phenomenon. So in order to help the majority of laundry workers, better deal with this situation, this article put forward some views.
The reason for yellowing phenomenon mainly lies in the application and selection of detergent, as well as the water quality selected when washing linen itself, and the choice of washing process. In a large number of detergents, surface active agents and other additives are needed to ensure that the detergent has a better effect. However, for some manufacturers, the addition of these additives will further increase the cost of production. Therefore, in order to effectively reduce costs, manufacturers may choose some inferior additives to replace the effect of this additive. One of the reasons for the yellowing of clothing is the presence of these alternative additives. Therefore, in order to improve this situation, we should try to choose some more regular high-quality detergents.
In addition to this situation, there are some laundry factories, the washing water used is relatively hard water. Some of the more professional laundry plants use the softened water after treatment. The yellow situation of linen is generally in the former laundry plant, because there will be inorganic salt ions in the hard water. The presence of this ion will have a certain impact on the cloth. Because these hard water, there will be some substances, with the cloth itself, or detergent, some chemical reactions, which lead to the yellow situation of the cloth. If you want to improve the situation, you need to treat the water. It is suggested that in the process of main washing, adding an appropriate amount of water softener can effectively improve this situation.
In addition to improving these two situations, it is also possible to properly add color bleaching powder when these yellow linen is cleaned by an industrial water washing machine, which can also remove some deposited dirt of the linen itself. If it is more stubborn, if you want to add oxalic acid and sodium bisulfite to the water, you can also use insurance powder or sodium thiosulfate and other reducing agent solution leaching treatment to restore the original whiteness of the fabric. For the users of washing machinery, only by mastering more knowledge can we ensure higher work efficiency. Simply using the machine can not achieve the perfect washing effect.
Industrial washing equipment maintenance knowledge
The water washing machine is the most basic equipment among large-scale washing equipment. Nowadays, the water washing machine is becoming more and more intelligent. So how should we maintain it usually:
The dryer can be divided into industrial and civil types. The industrial dryer is also called drying equipment or dryer. The civil dryer is a kind of washing machinery, which is generally used to remove the moisture in clothing and other textiles after water washing and dehydration. The daily inspection work of the dryer:
The folding machine is a kind of clothing processing auxiliary equipment. Control the speed and positioning of the fabric conveying system, measure the fabric length and calculate the folding length, and complete the horizontal folding and cross folding through the ejection and refraction of the air flow. The daily inspection work of the folding machine:
Every year: Check the wear of the clutch and brake, and make corresponding adjustments or replacements if necessary.
The ironing machine is a kind of washing machinery and belongs to the ironing equipment in the laundry room. Its main components are generally single, two rollers (or three rollers, four rollers, five rollers or even six rollers). The rollers rotate by hand or electricity. After reaching a certain temperature, when wet clothes pass between two rollers, a large amount of water can be removed and the ironing effect can be achieved. It is used for the ironing process of bed sheets, tablecloths, fabrics, etc.
Large-scale washing equipment has enhanced the work efficiency and improved the cleaning quality for our enterprises. Good equipment should be maintained regularly to extend the equipment life.
Guide to Industry Wasing Equipment Selection
How to choose large-scale washing equipment for the medical, hotel, and society?
-- Guide to Industry Wasing Equipment Selection
Q1: What are the core differences in equipment requirements among medical, hotel, and social laundry scenarios?
A1:
Medical industry:
Core requirements: Efficient sterilization and disinfection capability, anti-cross contamination design, durability, and stability.
Equipment requirements: It must comply with the "Management Regulations for Hospital Disinfection and Sterilization Centers", support high-temperature steam sterilization or chemical disinfection procedures, and be equipped with an isolated cleaning system.
Hotel industry:
Core requirements: high throughput, energy efficiency, linen protection capability, and ease of operation.
Equipment requirements: The elution machine should have a high dehydration rate (e.g., ≥98%) to reduce energy consumption for drying. The drying machine should provide rapid and uniform heating, and the folding machine should ensure precise sorting to minimize manual intervention.
Social washing facilities (such as laundry facilities, linen washing centers):
Core requirements: large-scale processing capability, comprehensive energy consumption control, and high degree of automation.
Equipment requirements: Integrated washing systems can shorten the duration of a single wash, while through-type dryers can reduce steam consumption and enhance efficiency through an intelligent distribution system38.
Q2: What technical parameters should be considered when selecting large-scale washing equipment?
A2:
Energy efficiency:
Water consumption: The water consumption per kilogram of linen in the medical and hotel industries should be ≤15 liters, while traditional equipment typically consumes 18 liters. Integrated systems can save 30% of water.
Steam consumption: The steam consumption per kilogram of cloth in the dryer should be ≤2 kilograms. The use of a large-capacity heat exchanger can increase thermal efficiency by 38%.
Degree of automation:
Intelligent control systems, such as PLCs or human-machine interfaces, can preset multiple washing programs to reduce human operational errors. For instance, the Yasen IWS integrated washing system supports automatic identification of linen types and matches corresponding washing schemes.
Durability:
Key components (such as bearings and motors) should be sourced from international brands. The stainless steel inner cylinder is resistant to corrosion, and the design lifespan of the equipment should be ≥10 years.
Environmental friendliness:
The dry cleaning machine must be equipped with an activated carbon recovery device to reduce the residual concentration of tetrachloroethylene to below 300PPM, in compliance with international environmental standards.
Q3: How do the products of Shanghai Yasen Washing Equipment Co., Ltd. meet the aforementioned requirements?
A3:
Medical washing equipment:
Medical mattress cleaning line: It supports high-temperature and high-pressure steam sterilization and is equipped with an intelligent detection system to ensure that microbial residues meet the standard after cleaning.
Barrier washing machine: It adopts a fully enclosed design to avoid cross-contamination, and the inner cylinder is made of 304 stainless steel, which is durable and easy to clean.
Hotel laundry equipment:
Forward-leaning elution machine: With a dewatering force of over 350G, the moisture content of the cloth is as low as 45%, shortening the drying time by 30%; the vibration absorption rate is 99.9%, reducing equipment wear by 8.
Through-type dryer: thermal efficiency increased by 35%, single loading capacity of 120kg, supports bidirectional rotation to prevent entanglement8.
Social washing integration system:
IWS Integrated Washing System: Combining automatic loading, elution, and drying modules, it has a daily processing capacity of over 10 tons, achieving a comprehensive energy saving of 40% and reducing labor by 70%.
Dry cleaning machine: Equipped with an external activated carbon adsorption device, with a perchloroethylene consumption of ≤2%, meeting EU environmental standards.
Q4: In what aspects does the market competitiveness of Yasen equipment manifest?
A4:
Technological innovation
Possessing 11 invention patents and 16 utility model patents, and participating in the formulation of national standards for washing machinery, the IWS system fills the domestic gap in integrated washing technology.
Energy-saving effect:
The elution machine saves 25% of water, the dryer saves 35% of steam, and the overall energy consumption is reduced by 40% compared to traditional equipment, resulting in annual cost savings of over 280,000 yuan (taking daily processing of 10 tons as an example).
Global service network:
There are 28 service points across the country, with products exported to over 20 countries as Malaysia, Thailand, Canada and Australia etc. And support for customized solutions.
Q5: How to select device configuration based on actual scenarios?
A5:
Medical scenario:
Recommended configuration: Barrier washing machine + medical mattress cleaning machine + high-temperature drying line.
Case: Beijing Tongren Hospital has adopted Yasen equipment, achieving a 60% increase in mattress cleaning efficiency.
High-star hotels:
Recommended configuration: front-loading washing machine + double-sided ironing machine + half-folding machine.
Case: Vienna International Hotels saved 4 laborers per line through Yasen equipment, and the linen damage rate was reduced by 50%8.
Social Washing Center:
Recommended configuration: IWS integrated system + through-type dryer + automatic conveyor line.
Case: A large laundry facility with a daily processing capacity of 10 tons saves over USD40,000 annually.
Conclusion
Shanghai Yasen Washing Equipment Co., Ltd., leveraging its technological innovation, energy-saving advantages, and global service capabilities, has emerged as the preferred brand in the medical, hotel, and social washing industries. Its products not only meet high-standard cleaning requirements but also drive industry upgrades through intelligent and integrated design. For more technical parameters or customized solutions, please refer to Yasen's official website or contact our regional distributors.